Pehea e koho ai i nā lopako welding laser
He aha ka Robotic Laser Welding a me kāna kumu hana?
ʻO ka wiliwili laser robotichui pū ʻia kahi kumu kukui laser i hoʻopaʻa ʻia me nā lopako hana papahana a i ʻole nā robots hui pū. Hoʻololi ia i nā hana lima lima me nā neʻe mīkini paʻa a hiki ke hoʻopaʻa ʻia e hoʻokō i kahi kiʻekiʻe o ka hana hou ʻana i nā kaʻina hana kuʻi.
ʻO ke kukuna laser kiʻekiʻe -ʻikena-kaʻi pololei ma luna o ka hui ʻana o nā mea hana, hoʻoheheʻe koke i ka metala ma ka ʻāina e hana i loko o ka wai hoʻoheheʻe liʻiliʻi. Ke alakaʻi ʻia e ka robot, neʻe ke poʻo laser i ka wikiwiki mau. Laha mau ka metala i hooheheeia a maalili koke a paa, e hana ana i weld me ka paa metala.
Nā hiʻohiʻona kumu: Hāʻawi ka laser i ka ikehu koʻikoʻi me ka haʻahaʻa haʻahaʻa haʻahaʻa loa a me kahi Wehe -Affected Zone (HAZ), ka hopena i ka liʻiliʻi o ka hoʻoheheʻe ʻana o nā mea hana. He kūpono ia no ka wiliwili ʻana i nā papa lahilahi, nā ʻāpana pololei a me nā metala like ʻole.
ʻŌlelo Puʻupuʻu ʻOihana
| Kau ʻOihana | Wehewehe |
|---|---|
| Wela -Ana Hoʻopilikia | ʻO ka wahi e pili ana i ka weld seam i wela ʻaʻole hoʻoheheʻe ʻia. ʻO kahi ʻāpana wela liʻiliʻi-e alakaʻi i ka liʻiliʻi o ka hoʻoheheʻe ʻana o ka mea hana. |
| Punawai hehee | Hoʻokumu ʻia ka ʻāpana metala wai kūloko ma hope o ka hoʻoheheʻe ʻana o ka laser i ka hui kuʻi. |
| Hookomo Wela | ʻO ka ikehu i hoʻopaʻa ʻia no ka lōʻihi o ka weld seam. ʻO kahi pōmaikaʻi nui o ka welding laser aia i ka ikehu concentrated a me ka hoʻokomo wela haʻahaʻa. |
Nā Pōmaikaʻi Nui o ka Welding Laser Robotic
Ka pololei -nui loa
ʻO ka pololei o ka hoʻonohonoho hou ʻana o ka robot industrial 6-axis hiki i 0.02 ~ 0.05 mm. No ka hana nui ʻana o nā tausani o nā mea hana, ʻo ke kūlana weld, ka hohonu o ke komo ʻana a me ka hoʻokumu ʻana o ka weld e kūpaʻa mau loa, e hoʻopau ana i nā hewa hana lima a hoʻemi nui i nā uku hana.
Haʻahaʻa Deformation & ʻOi maikaʻi o ka ʻili
Me ka hoʻokomo wela haʻahaʻa, ʻaʻole hōʻike ʻia nā papa lahilahi ma hope o ke kuʻi ʻana. He haiki a maʻalahi nā welds, e ʻae i ka hana wili ʻana e haʻalele a maʻalahi loa, kahi e ʻoki nui ai i ka helu hoʻoponopono.
Hoʻomaikaʻi nui ʻia ka ʻoihana hana
No nā weld o ka lōʻihi like, ʻo ka wikiwiki o ka welding o ka laser robotic welding system he 3 a 8 mau manawa o ka TIG welding a me 2 a 5 mau manawa o ka MIG welding. ʻO ka loaʻa ʻana o ka maikaʻi he mea kupanaha loa no nā wiliwili pololei lōʻihi a me nā ʻāpana maʻamau - nuipaʻa. Ua kaupalena ʻia ka hoʻomaikaʻi ʻana no nā wiliwili pōkole, paʻakikī a me ke ʻano kūikawā -no laila, ʻaʻole pono e manaʻo ʻia ka piʻi ʻana o ka pono he ʻumi.
Hana -hana ho'ōla 'akomi
Loaʻa ka hana neʻe ʻana i ka pō i mālama ʻole ʻia- ke pau ka hana. Hoʻololi ʻia nā kumuwaiwai kanaka mai ka wili lima lima a i ka hoʻonohonoho ʻana, ka hoʻonohonoho ʻana i nā mea hana a me ka nānā ʻana i nā mea hana, e hoʻomaʻamaʻa i ka paʻakikī o ke kiʻi ʻana i nā welder ʻoihana.
Hoʻonui i ka palekana hana
Hoʻonoho ʻia nā mea hana ma waho o ka pā palekana laser, me ka pale ʻana i nā pōʻino i hoʻokumu ʻia e nā ʻā ʻana o ke kukui ikaika, -ka wela wela, ka uahi wiliwili a me ka ʻike ʻana i ka mahu.
Kūlike me ka welding o nā mea kūikawā
Kākoʻo ia i ka wili ʻana o ke kila kalapona, ke kila kila, ka pepa galvanized, ka alumini alumini, ke keleawe, ka titanium alloy a me nā metala like ʻole. Hiki ke ho'okumu 'ia ka weld pa'a no nā mea ho'omana'o loa ke ho'ohui 'ia me -mea ho'ohehe'e mana ki'eki'e.
Pehea e koho ai i kahi Robot Welding Laser
Nā Kaohi ʻana ma ke koho ʻana i nā lako: Mana Laser → ʻAno Kino Robot → Nā mea kōkua. E hōʻemi ʻia ka laulā koho o ka mea ma hope wale nō ma hope o ka hoʻopaʻa ʻia ʻana o ka palena mua.
KaʻAnuʻu Hana 1: E hoʻoholo i ka mana Laser ma muli o nā mea hana a me ka mānoanoa o ka pā
Loaʻa nā ʻano laser fiber ʻelua: nā laser fiber hawewe mau (kūpono no ka wili ʻana hohonu a me nā pā mānoanoa) a me nā laser fiber pulsed (no nā ʻāpana kikoʻī ultra -thin). He kuhikuhi ka papa ma lalo no ke koho ʻana -wave fiber laser mau. Hoʻopili ʻia ke komo ʻana o ka wili maoli e ka nui defocus, ka wikiwiki wili, ke ʻano hānai uea, ke ʻano kinoea pale a me ka ʻāpana hui. Pono ke kaʻina hana hoʻāʻo ma mua o ka hana nui ʻana.
Paʻa Hōʻike Koho no nā -Nā Hawewe Fiber Laser mau
| Mea waiwai | 1–1.5kW Hoʻomau -Hawewe Uila Laser | 2–3kW Hoʻomau -Hawewe Uila Laser | 6kW a ʻoi aʻe ka hoʻomau ʻana-Hawewe Fiber Laser | Olelo Kuikawa |
|---|---|---|---|---|
| ʻO ka hao hao | ʻO ka hoʻoheheʻe autogenous no nā papa lahilahi ʻoi aku ka liʻiliʻi a i ʻole like me 2 mm | Hoʻopili uea piha no nā papa 2-5 mm | wili -hohonu no nā papa 5–10 mm | ʻO nā hiʻohiʻona 2kW a me 3kW nā koho maʻamau no nā ʻāpana hana maʻamau |
| Kila kohu ʻole | ʻO nā ʻāpana hoʻopaʻa pololei ʻAʻole i like a i ʻole like me 2 mm | ʻO nā keʻena metala me ka mānoanoa o 2-4 mm | Mānoanoa nā mea hana o 4-8 mm | ʻOi aku ka maikaʻi o ka pale Argon no ka pale ʻana i ka oxidation a me ka discoloration melemele |
| He hao hao hao | ʻO nā papa lahilahi ʻoi aku ka liʻiliʻi a i ʻole like me 1.2 mm; Pono ka wehe ʻana o ka papa zinc ma mua | ʻO nā keʻena o 2-4 mm; oscillating welding mea koi | Mānoanoa galvanized structural mea | ʻO ka vaporization Zinc maʻalahi ke kumu o ka porosity mānoanoa; ʻAʻole pāpā ʻia ka hoʻoheheʻe autogenous pololei |
| Aluminum Aluminum | Hoʻohana wale ʻia no nā mea hana ʻoi loa-i loko o 0.8 mm | Hoʻopili uea hoʻopiha no nā papa lahilahi o 1-3 mm | Nā pā alumini -mānoanoa o 3–6 mm | Kiʻekiʻe laser reflectivity; hoʻohana i ke kaʻina hana defocus maikaʻi ʻole a hoʻonui i ka kahe kahe o ke kinoea pale |
| Ke keleawe / keleawe a me nā mea hoʻohālike kiʻekiʻe ʻē aʻe | Paʻakikī e hana i nā welds kūpono; ʻaʻole ʻōlelo ʻia | ʻO ka hoʻoheheʻe ʻia ʻana o ka pā lahilahi me ke kaʻina hana koʻikoʻi a me ka uea hoʻopiha | Pono ka laser mana kiʻekiʻe ma luna o 6kW a me ka ʻano nalu pulsed | Pono ka hoʻomaʻamaʻa mua ʻana i ka poli a me ka pale argon maʻemaʻe |
ʻElua manaʻo kuhihewa maʻamau i ke koho ʻana i ka mana Laser
Ke kū'ai makapō i nā kumu ho'ohālike mana ultra-ki'eki'e-: E alaka'i ia i nā kumukū'ai ki'eki'e no ke kū'ai 'ana i nā lako, ka ho'olu'u wai a me ka pale palekana. Hiki i nā papa lahilahi ke ʻā a-ma. He 10%-20% wale nō ka palena mana e pono e mālama ʻia; ʻAʻole pono nā kumu hoʻohālike kiʻekiʻe -kiʻekiʻe.
Haʻalele ʻole i nā koi mana no nā mea hoʻomanaʻo nui: ʻO ka alumini a me ke keleawe e hōʻike i ka nui o ka ikehu laser. No ka mānoanoa pāʻani like, ʻoi aku ka mana laser i ʻoi aku ma mua o ʻelua no ke kila kalapona. ʻO ke koho ʻana i nā ʻāpana mana e pili ana i ke kila kalapona e hopena i ka hui ʻole a me nā welds anu.
KaʻAnuʻu Hana 2: Koho Kino Robot (Hoʻohālikelike i ʻelua ʻano Robots, Hoʻokaʻawale ʻia ʻo Laser Welding)
Pili wale kēia koho i nā mea hana 6-axis no nā keʻena hana automated, i hoʻoholo ʻia e pili ana i ka hoʻopuka hana, ke alapine hoʻololi huahana, ka lumi hale hana a me ka waihona kālā:
1. Paʻa 6-axis Industrial Robotic ArmNā hiʻohiʻona noiʻi: Hana nui ʻia o kahi huahana hoʻokahi, kiʻekiʻe -laina hana ʻana o ka pōʻaiapuni, a me nā mea hana papa mānoanoa{1}}kaumaha. Pōmaikaʻi: ʻO ka uku kiʻekiʻe, ka laulā koho ākea, ka māmā holo wikiwiki, a me ka paʻa maikaʻi loa no ka -hana hoʻomau lōʻihi. Nā pōʻino: ʻO ka ʻoihana nui o ka papahele, ʻoi aku ka nui o ka hoʻopukapuka no ka pahu palekana laser i hoʻopaʻa ʻia, a ʻoi aku ka lōʻihi o ka manawa hana no ka hoʻololi ʻana i nā huahana.
2. Lopako Hui (Cobot)Nā hiʻohiʻona no ka hoʻohana ʻana: ʻĀpana liʻiliʻi a me ka liʻiliʻi -huahana hui, hoʻololi pinepine i nā huahana no nā ʻano huahana he nui, palena o ka hale hana a me nā pūlāwai i kāohi ʻia. Pōmaikaʻi: ʻAʻole koi ʻia ke keʻena palekana -koʻikoʻi, hiki ke maʻalahi, hoʻonohonoho hou a me ka hoʻololi ʻana i nā mea hana, a me ka hana maʻalahi a me ka hoʻokō ʻana. Nā pōʻino: He haʻahaʻa haʻahaʻa ka uku, haʻahaʻa ka wikiwiki o ka neʻe ʻana ma mua o nā lima robotic ʻenehana, a i kaupalena ʻia ka mana hana ma lalo o nā kūlana hana e koi ana i ka wili komo hohonu no nā papa mānoanoa.
Hōʻuluʻulu Koho
E koho i ka lopako hana 6-axis inā makemake ʻia ka mana hana kiʻekiʻe a me ka -hoʻokahi. E koho i ka lopako hana like no ka -mea hana like 'ole, ka palena o ke keena hana a me ka -kuai ha'aha'a no ka ho'okomo 'ana i ka 'oi loa.
KaʻAnuʻu Hana 3: Koho koho no nā mea kōkua kumu
Ke poʻo welding laser
ʻOi aku ka maikaʻi o nā poʻo welding me ka oscillating welding function, hiki ke hoʻopaʻi i nā āpau o ka hui mai 0.2 mm a 0.8 mm a hoʻonui i nā hili weld. E kūlike ka lōʻihi o ke kiko i ka wahi hana o nā mea hana. Pono nā poʻo hoʻoheheʻe oscillating no nā pale kila galvanized a me nā mea hana alumini.
Mea hoʻoheheʻe laser
E kūlike ka mana me ka palena i hoʻoholo ʻia ma ka pae mua o ke koho ʻana i nā mea hana. Manaʻo ʻia nā brand me nā lawelawe ma hope o ke kūʻai ʻana a me nā helu hāʻule haʻahaʻa. Hoʻohana ʻia nā laser fiber hawewe mau no ka wiliwili hohonu hohonu, ʻoiai hoʻohana ʻia nā laser pulsed no nā ʻāpana kikoʻī loa.
Mea Hana Uea Servo
Pono ka mea hānai uea servo -no ka hoʻopaʻa ʻana i ka uea paʻa me ka ʻole o ka hoʻopaʻa ʻana. Kākoʻo ia i nā anawaena uea maʻamau o 0.8 mm, 1.0 mm a me 1.2 mm. Hiki ke hoʻokuʻu ʻia ka hanai uwea no ka hoʻohana ʻana i ka wiliwili autogenous wale nō no nā ʻāpana ʻūhā kikoʻī -palapala me nā āwaha hui ma lalo o 0.1 mm. He mea koi 'ia ka wili uea piha no na papa manoanoa, na hakahaka nui a me na ami ko'iko'i ki'eki'e.
Weld Seam Vision Track System
ʻIke 2D: ʻO ke kumu kūʻai haʻahaʻa, kūpono no nā welds pololei maʻalahi.
3D Laser Vision: Hiki ke ʻike i nā āwaha, ke ana ʻokoʻa o ke kiʻekiʻe a me ka hoʻoponopono ʻokoʻa ʻokoʻa, he mea nui ia no nā mea hana like ʻole he nui a kiʻekiʻe. Hiki ke hoʻoneʻe ʻia ka ʻōnaehana ʻike no ka ʻoki ʻana i nā kumukūʻai no nā mea hana maʻalahi i hana ʻia-hoʻokahi-ʻano.
ʻOihana Chiller
Pono e hoʻohālikelike ʻia ka chiller me ka mana helu o ka laser. Pono ka -lua -mana chillers no ka mana ki'eki'e -e hooluolu i ka mea hana laser a me ke poo wiliwili kaawale. ʻO nā chillers liʻiliʻi e hoʻoulu i ka hoʻemi ʻana i ka mana o nā mea hana a hōʻemi pololei i ka hana pōʻaiapili laina hana. Pono e mālama ʻia ka palena hoʻoluʻu ʻoi aku no nā chillers no nā hale hana me nā mahana ambient kiʻekiʻe.
Nā Lae Kaʻina Hana Nui no ka Welding Laser Robotic
Hoʻomaka Arc / Mana Hoʻopau Arc
E hoʻohui i nā hana hoʻoneʻe mana -up a me ka hoʻohaʻahaʻa-i lalo i ka polokalamu lopako no ka pale ʻana i ka porosity i ka hoʻomaka ʻana o ke arc a me nā māwae lua i ka pau ʻana o ke ārc. E hoʻolōʻihi i ka lōʻihi o ke kinoea hoʻoheheʻe -kahe no nā pā lahilahi e pale ai i ka hoʻoheheʻe ʻana.
Oscillation Welding Parameter
ʻO ka laulā oscillation maʻamau mai 0.6 mm a i 1.5 mm me kahi alapine oscillation o 10-30 Hz. E lawe ʻia kahi amplitude oscillation nui aʻe no nā āwaha hui ākea.
Hōʻike i ka wikiwiki o ka huakaʻi no nā lopako (hoʻomau mau-ʻeleu uila hawewe)
Nā welina hoʻopaʻa hoʻopaʻa maʻemaʻe o ka pā lahilahi: 800–2000 mm/min
Medium & mānoanoa pā hoʻopiha uea hoʻoheheʻe ʻia: 300–800 mm/min
ʻO nā mea hana alumini alumini hoʻohālikelike kiʻekiʻe: 200-500 mm / min
Wehe -nui & multi{1}}pass
No nā papa ʻoi aku ka mānoanoa ma mua o 6 mm, koi ʻia ka welding layered. E hoʻohana i ka mana kiʻekiʻe no ka pass root e hōʻoiaʻiʻo i ke komo ʻana o ka welding, a e hōʻemi i ka mana no ka pass capping e hoʻomaikaʻi i ke ʻano weld. Pono e hoʻomaʻemaʻe ʻia ka papa o ka oxide ma hope o kēlā me kēia papa kuʻi.
No ka ʻike inā kūpono mākou, e kau i kahi koi maoli i mua o kahi ʻenekinia. E hoʻouna i kāu kaha kiʻi ʻāpana, ka manawa pōʻai, a me nā kaohi kelepona, a e hoʻi mākou me kahi hoʻonohonoho a me kahi manawa alakaʻi.
