Pehea e koho ai i CO₂ Welding Robot - Blog

Pehea e koho ai i ka robot welding CO₂

ʻO 100% ka hoʻoheheʻe ʻia ʻana o ke kinoea kinoea CO₂ maʻemaʻe ke kumu kūʻai -kaʻina hana wiliwili maikaʻi loa no ke kila kalapona. Hoʻohana nui ʻia ia i ka hana ʻana i ke kila kila, ka hana ʻana i nā mīkini hana, ka hana kiʻi kiʻi trailer, ka mālama ʻana i nā mīkini mahiʻai, a me nā laina hana automated i lako me nā robots welding.

Ma ke ʻano he kinoea pale ʻeleu, hoʻoheheʻe ʻia ke kalapona ʻokikene ma lalo o ka -maha wela arcs, ka mea e hoʻokaʻawale ai ia mai ka wili MIG me ka hoʻohana ʻana i nā kinoea inert maʻemaʻe a me ka wiliwili kinoea MAG i hui ʻia me argon. Ma ka hoʻohālikelike pono ʻana i ka mānoanoa metala kumu, nā mea hana wili a me ke kinoea pale, hiki ke hoʻokō ʻia ka maikaʻi wili kiʻekiʻe a me nā kumukūʻai haʻahaʻa. ʻO ka hoʻohana pono ʻole ʻia o kēia kaʻina hana wiliwili e alakaʻi i nā hemahema e like me ka spatter, porosity, kuni -ma o nā ʻano mechanical degraded o nā ami wiliwili.

Hōʻike ka carbon dioxide i nā waiwai kemika paʻa ma lalo o ka mahana maʻamau a me ke kaomi o ka lewa. Eia naʻe, i ka 'akomi kuʻihao kaʻina o kaCO₂ Lopako wiliwili, e hana ana i ka decomposition reactions ma ke kiʻekiʻe wela o ka uila arc (ma luna o 2000 degere), hōʻike ikaika kemika hana a triggering metallurgical reactions me ka oxidation a me ka carburization me ka hooheheeia metala, ma mua o ka hoʻokaʻawale wale ambient ea. ʻO ke kaʻina hana wili o kaCO₂ Lopako wiliwilike hilinaʻi nei i ka ʻea uila ikaika e hoʻoheheʻe i ka metala kumu a me ka uwea kuʻi e hana i kahi hui kuʻi, ʻoiai ke kinoea pale e hoʻopaʻa i ka oxygen a me ka nitrogen i ka lewa e pale i nā hemahema porosity.

CO₂ Welding Robot

Ka hohonu komo nui: Ma lalo o ka hoʻoheheʻe like ʻana a me nā ʻāpana uila, ʻoi aku ka hohonu a me ka ākea o ka fusion zone. Hiki ke loaʻa ke komo piha ʻana o nā papa mānoanoa me nā mīkini wiliwili liʻiliʻi me ka hoʻonui ʻole ʻana i ka hoʻokomo wela.

ʻO ka wikiwiki wiliwili wikiwiki: Hāʻawi ia i ka maikaʻi deposition kiʻekiʻe. Hiki i ka hoʻomau ʻana o ka wiliwili robotic ke hoʻonui i ka hiki ke hana nui.

Hoʻomanawanui kiʻekiʻe i nā metala kumu lepo: Hiki i ka -weld arc wela ke puhi i ka pala a me ka unahi oxide, e hoemi ana i ka hana wili mua -weld no na hale kila a me na mea hana waho kahiko, a he mea ia e pono ai no ka malama ana a me ka hooponopono ana.

1. He ʻino ke kūpaʻa o ke arc uila me ka walaʻau kuʻi ʻana. He haiki ka puka aniani kaʻina hana hiki ke hoʻololi ʻia, a ʻo ka hoʻokaʻawale iki ʻana o ka ʻāpana ʻokoʻa e hopena i ka spatter nui loa.

2. Ke alaka'i nei ka leo spatter ki'eki'e i nā ha'awina kaumaha no ka wili weld a me ka ho'oma'ema'e 'ana i ka pala, e ho'onui ai i ke kumu kū'ai no ka 'ike-mea hana.

3. Hiki ke loa'a ka ho'ololi kaapuni pōkole -a me ka ho'ololi honua, 'oiai 'a'ole hiki ke ho'ololi 'ia. ʻAʻole hiki ke ʻā ʻia nā ʻāpana lahilahi i ke ahi -i ka wā wili, no laila ʻaʻole pili kēia kaʻina hana i nā mea hana me nā koi koʻikoʻi.

4. Loaʻa ka carburization i nā hili weld; no laila, ʻaʻole pono e hoʻopaʻa ʻia ka pale CO₂ maʻemaʻe no ka wiliwili kila a me ka alumini.

Ke kinoea pale	Hohonu Komo	Papa Ska	Paʻa Arc	ʻIkepili Weld Bead	ʻO ka mānoanoa o ka pā	Keʻano hoʻoili metala	Uku Pili	Nā hiʻohiʻona noi maʻamau
100% CO₂	Ka nui	Kiʻekiʻe	ʻilihune	Coarse me ka hoʻoikaika kiʻekiʻe	Medium & manoanoa kalapona kila	Hoʻololi kaapuni pōkole -hoʻololi honua	Haʻahaʻa loa	ʻO nā hale kila, nā mīkini hana, ka hoʻoheheʻe robotic automated no nā papa mānoanoa, mālama kahua
C25 (75%Ar + 25%CO₂)	Hohonu	Kauwaena	Maikaʻi loa	Maalahi	Ke kila kalapona lahilahi a hiki i waena -ka manoanoa	Hoʻololi kaapuni pōkole -hoʻololi honua	Kauwaena	Metala laula maʻamau, hui pū me ka wiliwili robotic
90%Ar + 10%CO₂	Kaumaha	Haʻahaʻa	maikaʻi loa	Maalahi a nani	ʻO nā lau hao kalapona lahilahi	Hoʻololi kaapuni pōkole -, hoʻoheheʻe ʻia (ke au kiʻekiʻe)	Kiʻekiʻe kiʻekiʻe	Nā papa lahilahi kino kaʻa, wiliwili lopako no nā ʻāpana koʻikoʻi
85%Ar + 15%CO₂	Kaumaha	Haʻahaʻa	maikaʻi loa	Maalahi	Nā ʻāpana metala maʻamau	Hoʻololi kaapuni pōkole -, hoʻoheheʻe ʻia (ke au kiʻekiʻe)	Kiʻekiʻe kiʻekiʻe	ʻO ke kuʻi ʻokoʻa ʻana no nā keʻena a me nā mea paʻa
Argon-Helium-CO₂ Ternary Mixed Gas	Kaumaha	Haʻahaʻa	Kūʻokoʻa	Malamalama a pahee	kila mānoanoa kiʻekiʻe -ikaika	Hoʻololi kaapuni pōkole, hoʻoili ʻana, hoʻoili puʻupuʻu	Kiekie loa	kila mānoanoa kiʻekiʻe -ikaika; kakaʻikahi i hoʻohana ʻia no ke kila kila
98%Ar + 2%O₂ (Sila Kūikawā Kūikawā)	Kaumaha	Haahaa loa	Paʻa	ʻōlinolino	Kila kohu ʻole	Hoʻololi kaapuni pōkole -, hoʻoili ʻana	Kiʻekiʻe	ʻO nā huahana kila kila, nā laina wiliwili kila kila
100% Argon Maʻemaʻe	Papau	Haahaa loa	Kūʻokoʻa	Malamalama a pahee	Nā metala ʻole-ferrous o nā mānoanoa a pau	Ka hoʻoili pāpaʻi	Kiʻekiʻe	ʻO ke kuʻi ʻana o ka alumini alumini, keleawe, titanium alloy; pāpā loa ʻia no ka hoʻoheheʻe ʻana i ke kila kalapona CO₂

1. No nā papa lahilahi a me nā mea hana me nā koi koʻikoʻi o ka nānā ʻana: E hoʻokumu i ka 90%Ar/10%CO₂ a i ʻole 85%Ar/15%CO₂ nā kinoea hui ʻia; Hiki ke koho ʻia ʻo C25 no ke kumu kūʻai-pono maʻamau; ʻAʻole ʻōlelo ʻia ʻo 100% maʻemaʻe CO₂.

2. No nā hale kila mānoanoa, -kaumaha mālama, hana ma ke kula, kumu kū'ai{3}}hana a me nā welds huna i loko o ka wiliwili robotic: E ho'ohana i ka 100% CO₂, e hō'ike ana i ke komo pono 'ana, ke 'ae maika'i i nā metala kumu a me ke kumu kū'ai kinoea ha'aha'a loa.

3. No nā mea hana kila kuhiliʻole: E hoʻohana i ka argon-oxygen i hui pū ʻia wale nō. Mai hoʻohana i ka CO₂ maʻemaʻe e pale aku i ka carburization weld, intergranular corrosion a me ka pohā.

4. No ke alumini alumini, ke keleawe a me ka titanium alloy: ʻAe ʻia ka argon maʻemaʻe; kapu loa kekahi CO₂-i loko o ke kinoea pale.

5. No ka robotic laina hana automated: E hoʻohana i ka huila pale kinoea no ka ʻike ʻia ʻana o nā welds, a hoʻohana i ka 100% maʻemaʻe CO₂ no nā welds huna e like me ka chassis a me nā stiffeners kūloko.

1. Ma ka uwea hānai wikiwiki, e hoʻonui ʻia ka wiliwili kuʻi no ka huila CO₂ maʻemaʻe e 1 ~ 3 V i hoʻohālikelike ʻia me C25 hui ʻia ke kinoea hui. Hāʻawi ʻia i ka puka aniani hoʻololi ʻokoʻa, e hoʻokō ʻia ka hoʻoponopono maikaʻi ʻana i nā hoʻonui liʻiliʻi o 0.5 V i kēlā me kēia manawa.

2. E ho'ohana 'ia ka wiliwili pōkole -arc ma ke ka'ina hana holo'oko'a, 'o ia ke ala kumu e hō'emi ai i ka sptter.

3. No nā mīkini wiliwili hoʻohuli uila mau, ʻo ka hoʻohālikelike ʻana o ka volta a me ka wikiwiki hānai uea e hoʻoholo i ka lōʻihi o ke arc. ʻAʻole hiki ke hoʻoholo ʻia nā kūlana arc ʻē aʻe ma ka hoʻoponopono ʻana i kahi ʻāpana hoʻokahi wale nō.

4. Hoʻoponopono inductance: hoʻonoho i ka inductance haʻahaʻa no nā papa lahilahi a me ka inductance kiʻekiʻe no nā papa mānoanoa e hoʻopau i ka spatter a hoʻopaʻa i ke arc uila.

5. ʻO ka lōʻihi o ka lāʻau uea maʻamau -mai 10 mm a i 15 mm. ʻO ka lāʻau lōʻihi loa i waho -e hoʻomāhuahua i ka palaka a me nā hemahema porosity.

Kūlana maʻamau: Ke kani mau a me ke ʻano like me ke kani ʻana o ka puaʻa palai. ʻAha ʻino: ʻO ka haʻalulu a i ʻole ka leo popping, ʻo ka hapa nui ma muli o ka uila haʻahaʻa, ka lōʻihi o ke ārc a i ʻole ka lāʻau uea lōʻihi loa -puka.

1. E kāko'o nā mea hana i ka uila hiki ke ho'ololi 'ia a me ka wikiwiki hānai uea i loko o kahi ākea.

2. Hoʻolako ʻia me ka hana hoʻoponopono inductance / arc slope, he mea nui ia no ka wili CO₂ maʻemaʻe.

3. Hoʻokahi-hoʻololi synergic hoʻololi a me ka hana pulse he mau hoʻonohonoho bonus, e hāʻawi ana i nā pono koʻikoʻi i ka wiliwili pā lahilahi.

4. Ua lawa ka pō'ai hana ma lalo o ke au i helu 'ia no ka pale 'ana i ka wela nui a me ka pani 'ana i ka wā ho'omau -seam robotic welding ma nā papa mānoanoa.

5. He kūpono me nā anawaena uwea lehulehu me 0.8 mm, 1.0 mm a me 1.2 mm.

6. E kāko'o maopopo nā palena o ka hale hana o nā mea hana i ka 100% CO₂ pale ku'i; ʻO ka hoʻololi ʻole ʻia e hoʻopau i ka palapala hōʻoia.

1. Kākoʻo i nā kuʻina kamaʻilio kikohoʻe e like me Modbus a i ʻole Profinet e ʻike i ka pilina me ke keʻena hoʻomalu robot.

2. He kūpono me nā mea hānai uea i hoʻokaʻawale ʻia i waho no ka hoʻokō ʻana i ke koi o ka hānai uea mamao lōʻihi no nā cantilevers robot.

3. E ho'olako 'ia me nā hana o ka au mua, ka au lua pele, ka 'auwa'a o kēia manawa -up a me ka 'au'au-i lalo e ho'emi i ka porosity i ka ho'omaka 'ana a me ka pohā ma ka ho'oki 'ana i ke ārc i ka wā wili lopako.

4. Kākoʻo i nā ʻāpana papahana no ka hoʻololi ʻokoʻa ʻana i nā kikoʻī wiliwili no ka wiliwili -pae a me -multi pass.

5. E ho'opa'a i nā mea ho'opili waho no nā keena ho'oma'ema'e lama a me -mea ho'opu'i 'āpi'i.

ʻAno mea hana	Mānoanoa Pāpā maʻamau	Manaʻo no 100% CO₂	Ka wehewehe noi
Hale hana kila, nā mea alahaka	ʻOi aku a i ʻole like me 6 mm	Manaʻo ikaika ʻia	ʻO nā welds huna e koi ana i ke komo hohonu; ʻO nā pōmaikaʻi koʻikoʻi no ka hoʻoheheʻe robotic nui
Chassis mīkini mahiʻai, mālama bracket mānoanoa	3~10 mm	Paipai ʻia	ʻO nā metala kumu e ʻānae pinepine ʻia; ʻaʻohe koi koʻikoʻi o ka ʻike maka no ka mālama ʻana i ke kahua
Nā papa mīkini hana kaumaha, nā pahu wahie excavator	6~25 mm	Paipai ʻia	He kūpono no ka wiliwili -multi a me multi{1}}pass; ʻO ka hopena koʻikoʻi no nā laina hana robotic automated
Kaʻa kaʻa, nā mea ʻoʻoleʻa	4.8~10 mm	Paipai ʻia	Hoʻokumu ʻia ka ikaika o ka hale; Hiki ke hoʻoneʻe ʻia ka spter ma o ka wili ʻana i waena o ka pou -weld
Ka mālama ʻana i nā ʻāpana mānoanoa no nā mea hana maʻamau	Ma luna o 5 mm	Paipai ʻia	Hoʻopili maikaʻi loa no nā mea hana lepo i hana ʻia i nā kaiapuni waho
ʻO nā panela kino ʻano lahilahi -kaʻa, nā ʻāpana uhi waho	＜1.2 mm	ʻAʻole ʻōlelo ʻia	Nui ka pilikia o ke kuni -me nā koina hana keu no ka wili ʻana; Hoʻohana ʻia ke kinoea pale i hui ʻia i nā laina hana robotic
ʻO nā keʻena kila kila, nā mea hoʻonani	ʻO nā mānoanoa a pau	Papa loa	ʻO ka weld carburization e hōʻemi nui i ka pale ʻana i ka corrosion a me nā waiwai mechanical
ʻO nā hale alumini alumini ikehu hou, nā papa alumini	ʻO nā mānoanoa a pau	Papa loa	ʻAe ʻia ka wiliwili argon MIG maʻemaʻe

No ka ʻike inā kūpono mākou, e kau i kahi koi maoli i mua o kahi ʻenekinia. E hoʻouna i kāu kaha kiʻi ʻāpana, ka manawa pōʻai, a me nā kaohi kelepona, a e hoʻi mākou me kahi hoʻonohonoho a me kahi manawa alakaʻi.

Hoʻokaʻaʻike i kēia manawa